Smart Factory IoT

Challenge

Unplanned line stops were expensive; maintenance ran mostly on fixed intervals, missing early failure signals buried in vibration and temperature noise.

Solution

Ingestion pipeline from PLCs and sensors into a time-series warehouse, feature engineering for asset families, and gradient-boosted models with human-readable explanations for floor teams.

Results

• 72% reduction in unplanned downtime on equipped lines.
• Maintenance shifted from calendar-based to condition-based with clear work-order integration.